Single Fluid System
When it comes to chemical reactions in production processes, the right temperature is critical and so accordingly, is the need for an appropriate heating/cooling solution.
For process engineers it is essential to find a compromise between yield quality and productivity.
Polmon’s Single Fluid Heating and Cooling Systems result in better and accurate heat transfer for sensitive processes.
Advantages of Single Fluid System
PID tuning is easy in multiple products’ plants
Effectively addresses the reaction kinetics
No leakage at process area – helps in maintaining a neat and clean plant
No temperature deviations
Corrosion-free operation
Cleaner operation
No cross-contamination of utilities
No steam traps at reactor
Centralized control
Accurate temperature control
No hot and cold spots – this in turn results in consistent product yields and quality – a regulatory requirement for APIs
Easy to maintain
Piping network is more aesthetic
No thermal shocks to reactor
Doubles the reactor life
Application
Crystallization
Pyrophoric reactions (Grignard, Sodium & Alkali metals)
Multi product facilities (CRAMS)
High temperature reaction
| Technical Specifications | |
|---|---|
|
Application
|
Precise heating and cooling |
|
Temperature Range
|
(-) 50 °C to 250 °C |
|
Heat transfer fluid |
MEG / Synthetic oils (Based on temperature range) |
|
Type of Heat Exchanger
|
PHE / Shell and Plate / Shell and Tube or Electrical Heater |
|
Utility Requirement
|
Steam, chilled water & chilled brine or with packaged utilities (Chiller & Electrical Heater) |
|
MOC of Internal Piping
|
Mild steel / Carbon steel / SS304 or SS316 and Components |
|
Type of Pumps
|
Seal or seal-less |
|
System Accuracy
|
± 1 °C |
|
Temperature Controller
|
PLC or Dedicated Controller |
|
Operations
|
Graphical HMI (Display: 7″, 10″ & 12″) |
|
Data Recording
|
SCADA with Historian |
|
Area of Classifications
|
Safe & hazardous area |
